This process of making paper basically has two stages: in the first part, a paper pulp (a paste of cellulose) is obtained, and then this pulp is pressed and transformed into paper.
The first part of this process, turning the raw material into paper pulp, has the bigger impact of the two. As can be seen in the following table, this impact is much lower in the case of recycled pulp, even when compared to virgin paper production using the Best Available Technologies. To make recycled pulp, recovered paper is bathed in water to soften the fibers, and then impurities like staples and plastics are mechanically removed. Then, unless it is going to be used for cardboard or for other packing papers, it is deinked by chemical means. Now, if bleaching is used, the pulp is bleached. To make chemical pulp (what most virgin paper is made from) wood is chipped and the chips are cooked in a digester together with a chemical liquor, at high temperatures, to break down the lignin binding the cellulose fibers together. That is why chemical pulp requires more energy and technical skill. In both cases, a significant amount of energy is used to press and use steam-heated rollers to dry the pulp.
However, the environmental impact of this part of the process is minor compared to that of making pulp, and is similar for both recycled and virgin papers.
ENVIRONMENTAL IMPACTS OF CRUDE PULP AND RECYCLED PULP
|
Air pollution |
Water pollution |
Solid wastes |
Energy consumption |
Water consumption |
Chemical pulp (to make virgin paper) |
Sulpher dioxide, nitrogen oxide and particulates. Sulpher dioxide is the main culprit of acid rain, because in the atmosphere it reacts to become sulphuric acid. CO2 |
Organic materials in wastewater: cause oxygen starvation downstream. Suspended solids: degrade water quality. Nitrogen and phosphorus: create an excess of nutrients in aquatic ecosystems |
Woody wastes are generated, which can be used as fuel within the factory itself to generate energy |
From 14 to 20 GJ per ton |
From 30 to 50 m3 per ton |
Recycled pulp |
CO2. There isn't comparative data, but the process consumes much less energy, so it will should give off fewer greenhouse gases. |
Organic matter: 4 and 7 times less than chemical pulp. Solids in suspension: 6 times less. Nitrogen and phosphorus: half |
Impurities recovered from paper (staples, plastic), can't be reused |
From 4 to 6'5 GJ per ton (2 to 5 times less) |
From 8 to 15 m3 per ton (2 to 6 times less) |